Ted Stumpf
Ted Stumpf, Windermere Napa Valley PropertiesPhone: (707) 246-9825
Email: [email protected]

How to Build a Barn Door

by Ted Stumpf 09/26/2021

Barn doors aren’t just for actual barns. These doors have been a common choice among homeowners because of their rustic appearance. You can install barn doors in almost any part of your home to achieve this charming, down-to-earth look. However, buying one from a store could cost you quite a bit of money. Instead of making a big purchase, consider trying your hand at building your own barn door for interior design purposes. Use the following information to get an idea of what is involved with building this type of door.

Tools and Materials

Having the tools and materials you’ll need for your DIY barn door ahead of time can make this project go more smoothly. While the exact tools and materials can differ, depending on your plans, you’ll need standard DIY tools, along with a few other tools, such as an angle grinder and brush knot cup. For materials, you’ll need wood boards, gray stain or other stains (to achieve the rustic look you want) and barn door hardware.

Plan for Hardware

You’ll need to take some measurements and choose your location to help you determine the type of hardware to get. Barn doors typically slide on tracks to open and close, so you’ll need enough clearance around your door. Make sure it’s not going to hit any wall-mounted items, such as light switches, when you open and close it. You’ll also need to have clearance over the opening, so your barn door can be lifted onto the track.

Build Your Boards

Barn doors are made up of several boards that are attached. You can choose a custom design for your door, or create shiplap boards. Run a grinder over the boards to give them a distressed look, then use screwdrivers to put holes in the wood in a few places. This helps the boards look more aged or rustic.

Stain Your Boards

Your boards might not be the color you want for your barn door, but you can easily change that with stains. You can apply a base coat of stain, darker stain or a grayish stain to get the design you want. You can also apply different layers of stain on your boards. Try these stains out on one piece of wood you won’t be using, so you can see how it will look.

Put the Boards Together

To fasten your boards together and make a barn door, you can place all the boards vertically and use 2x4 pieces to hold them together. Place two long 2x4 pieces diagonally across the vertical boards to create a telltale X design that authentic barn doors have. You can then fasten the rails, mount the track and install your sliding barn door.

About the Author
Author

Ted Stumpf

Ted draws energy and joy from building synergetic relationships with his Clients. Ted's nature is graciously gregarious and persevering; he's honest; and he's been dedicated to a substantial list of clientele throughout his 25 years in the hospitality business and almost two years as a REALTOR. His passion is creating a sincere, successful relationship with people.

Ted grew up in a family of Realtors in central Indiana, earned a degree in economics and philosophy from the University of Notre Dame, and jumped into all aspects of the restaurant business. His ensuing hospitality career path eventually led him into the Event Management Sales & Service role in hotels and quickly guided him to Los Angeles, San Francisco, and finally to a luxury resort in the Napa Valley, where he, his husband, and their dog have resided for almost a decade now.  

The irony is not lost on Ted that his ‘growth’ journey has culminated in“living happily ever after” in an agricultural area with a small-town feel and sense of community strikingly reminiscent of his youth…and as a REALTOR nonetheless!